Total Cleanroom Solutions

Total Cleanroom Solutions

Total Cleanroom Solutions

Total Cleanroom Solutions

Service

Innovative

Affordable

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AIR Filters

  • Pre Filters
  • Mini Pleat HEPA Filters
  • Deep Pleat HEPA Filters
  • ULPA Filters
  • Bag Filters
  • Fine Filters
  • Fancoil Filters / Carbon Filter
  • Fan Filter Unit

Air Cleanable Type
Non Woven Polyester Media with Aluminium expanded mesh reinforcement on both sides of the media Pleated media for enhanced air handling capacity & lesser pressure drop
Most suitable as a pre filter for LAF cabinets, clean room return air filters and air handling unit pre filters Synthetic adhesives to bond media to frame
Cleanable with compressed air
General Specifications
Air Tech make Pre filters are available in all sizes
Non-standard sizes can also be manufactured as per specific customer requirements
The filter frame can be fabricated with / without flange as per customer requirements
Protective screen or perforated sheet can be provided on specific requests
Available in casing thickness from 0.5 mm to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel with a surface finish of enamel painted or powder coated finish or without any surface finish also


For LAF Benches
Non Woven Polyester Media with Aluminium expanded mesh reinforcement on both sides of the media
Pleated media for enhanced air handling capacity & lesser pressure drop Most suitable as a pre filter for LAF cabinets, clean room return air filters and air handling unit pre filters Synthetic adhesives to bond media to frame
Cleanable with compressed air
General Specifications
Air Tech make Pre filters are available in all sizes
Non-standard sizes can also be manufactured as per specific customer requirements
The filter frame can be fabricated with / without flange as per customer requirements
Protective screen or perforated sheet can be provided on specific requests
Available in casing thickness from 0.5 mm to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel with a surface finish of enamel painted or powder coated finish or without any surface finish also


Water Washable Type
Available with an efficiency of 90% down to 20 microns to 10 microns as per IS 7613 test dust No.3
Several layers of High density poly ethylene(HDPE) mesh stitched together with an aluminium expanded metal layer reinforcement in between the High density poly ethylene(HDPE) mesh layers
Pleated media for enhanced air handling capacity & lesser pressure drop Suitable as a pre-filter for comfort air handling units
Water insolvable sealants for bonding media with frame
Fully water washable
General Specifications
Air Tech make Pre filters are available in all sizes
Non-standard sizes can also be manufactured as per specific customer requirements
The filter frame can be fabricated with / without flange as per customer requirements
Protective screen or perforated sheet can be provided on specific requests
Available in casing thickness from 0.5 mm to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel with a surface finish of enamel painted or powder coated finish or without any surface finish also


Metallic Viscous Filter
Available at 90% down to 20 microns
A combination of flat & corrugated layers of metallic mesh
Available with GI / Brass / Aluminium / SS meshes
Fineness of the mesh increases towards the air leaving side.
Suitable as a paint booth exhaust and kitchen hood exhaust filter
To be used in series with a louver filter attached to it to obtain good life of the filter.
General Specifications
Air Tech make Pre filters are available in all sizes

Non-standard sizes can also be manufactured as per specific customer requirements
The filter frame can be fabricated with / without flange as per customer requirements
Protective screen or perforated sheet can be provided on specific requests
Available in casing thickness from 0.5 mm to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel with a surface finish of enamel painted or powder coated finish or without any surface finish also
Non-standard sizes can also be manufactured as per specific customer requirements
The filter frame can be fabricated with / without flange as per customer requirements
Protective screen or perforated sheet can be provided on specific requests
Available in casing thickness from 0.5 mm to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel with a surface finish of enamel painted or powder coated finish or without any surface finish also


The filter can be assembled with / without flanges

Available in casing thickness from 1 to 1.5 mm in variants of Mild steel / Galvanized steel / Aluminium / Stainless steel Powder coating is the standard surface finishing offered Mini-pleat HEPA FIlters

Filtration media is all glass, micro fibre, fire retardant HEPA filtration media manufactured by M/s.Lydall Inc, USA Aluminium separators made from 0.04 mm thick aluminium foil in the case of deep pleat version.

High impact poly styrene separators in the case of mini pleat version


Synthetic soft rubber gasket with dovetail joints.

Epoxy & Silicon Sealants

Initial pressure drop of 18 mm WC for deep pleat filters and 14 mm WC for mini pleat filters

Suitability to class 100 clean rooms and work stations as per FED:STD:209E

Efficiency 99.98% down to 0.3 microns. Suitable for H13 class as per EN779

All filters are particle counted and DOP leak tested

Filter construction as per recommendations of IES-RP-001

Each filter is accompanied by a test certificate

APPLICATIONS
 
Clean rooms for micro component electronic manufacture & assembly
Pharmaceutical Processing
Aerospace Engineering
Genetic & Biological research
Biohazard Atmosphere
Laminar Flow Workstations
Bio Safe Hoods(Biological Safety Cabinets)
Hospital Operating Theaters & Intensive care units
Atomic Research
Pre filter stage to ULPA systems  


HEPA filters are available in all sizes in the deep pleat version.

Non-Standard sizes can also be manufactured as per specific customer requirements.

The filter can be assembled with / without flanges

Available in casing thickness from 1 to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel Powder coating is the standard surface finishing offered

Filtration media is all glass, micro fibre, fire retardant HEPA filtration media manufactured by M/s.Lydall Inc, USA. Aluminium separators made from 0.04 mm thick aluminium foil in the case of deep pleat version.

High impact poly styrene separators in the case of mini pleat version Synthetic soft rubber gasket with dovetail joints. Epoxy & Silicon Sealants

Initial pressure drop of 18 mm WC for deep pleat filters and 14 mm WC for mini pleat filters

Suitability to class 100 clean rooms and work stations as per FED:STD:209E

Efficiency 99.98% down to 0.3 microns. Suitable for H13 class as per EN779

All filters are particle counted and DOP leak tested

Filter construction as per recommendations of IES-RP-001

Each filter is accompanied by a test certificate


APPLICATIONS
 
Clean rooms for micro component electronic manufacture & assembly
Pharmaceutical Processing
Aerospace Engineering
Genetic & Biological research
Biohazard Atmosphere
Laminar Flow Workstations
Bio Safe Hoods(Biological Safety Cabinets)
Hospital Operating Theaters & Intensive care units
Atomic Research
Pre filter stage to ULPA systems  


 

 
Imported ULPA filter with the efficiency of 99.9999% will be supplied as per requirements Suitable for class 10 applications


 

 


  • Bag filters are available in any size as per customer requirements, depending upon the air volume required to be handled
  • The filters can be fabricated with/without flange as per customer's choice.

  • Available in casing thickness from 0.5 mm to 1.5 mm in variants of Mild steel/Galvanized steel/Aluminium/Stainless steel with a surface finish of enamel painted or powder coated finish
  • Media is Non-Woven Polyester fibres chemically bonded with a layer of woven High density poly ethylene(HDPE) mesh for support on the exit side resulting in a media that is mechanically very strong. Other media's can be provided against specific requirements.
  • Electro - galvanized steel rod grill for bag support.
  • Bags are intra stitched to prevent bag ballooning. 
  • Stitch holes are sealed using synthetic sealants
  • Bags are sealed with frame using synthetic sealants. Epoxy sealants can be provided on specific requests.
  • Suitable for EU5 and EU6 operation as per DIN24185 part II or F5 & F6 as per EN779
  • Initial pressure drop of 8 mm WC.
  • Filtration efficiency of 99% down to 5 micron for IS7613 test dust No 2.

Also called as Micro filters or Rigid bag filters

Air Tech make fine filters are available in all sizes

Non-Standard sizes can also be manufactured as per specific customer requirements

The filter casing can be fabricated with/without flange as per customer requirements

Available in casing thickness from 0.75 mm to 1.5 mm in variants of Mild

steel/Galvanized steel/Aluminium/Stainless steel with a surface finish of enamel

painted or powder coated finish

Non-Woven Polyester fibres chemically bonded treated to prevent fibre disintegration and carry over is used as filtration media.
Other types of filtration media are available on specific request
3/8" Ø Al pipes as media pleat supports

6 Pleats per running foot
Synthetic adhesives to seal frame with media. Epoxy sealants are available as an option.

Initial pressure drop of 6-8 mm WC

Filtration efficiency of 99% down to 5 micron as per IS7613 test dust no2.
Suitable for EU5 & EU6 operation as per DIN24185 or F5 and F6 as per EN779

Cleanable with compressed air or high speed blower

APPLICATIONS
 
Pharma processing units
Chemical & Fertilizers Plants
Hospitals - Operating Rooms & ICU's
Main Frame Computer Installations
Paint Booths
Cement Factories
Film Processing Labs
Pre filter to Hepa Systems
Mushroom Farms

 

Special Features:
Electro-galvanized steel rod for strength
Optional aluminium casing around the filter
Water washable
Available in 9, 12 & 15 mm thickness
Used in fan coil units of comfort air conditioning
Can be manufactured to suit any size as per customer's requirements
   


A fan filter unit (FFU) is a type of motorized air filtering equipment. It is used to supply purified air to cleanrooms, laboratories, medical facilities or microenvironments by removing harmful airborne particles from recirculating air The units are installed within the system's ceiling or floor grid. Large cleanrooms require a proportionally large number of FFUs, which in some cases may range from several hundred to several thousand. Units often contain their own pre-filter, HEPA filter and internally controllable fan air distribution.

Design
FFUs are typically manufactured in 4' x 2', 3' x 2', or 2' x 2' steel housings, which can be placed in ceiling grid bays of similar dimensions Units often contain a pre-filter as well as a HEPA (high-efficiency particulate air), ULPA (ultra-low particulate air) or other MERV (minimum efficiency reporting value) filter. A motorized fan is used to pull air through the filters for distribution to rooms or enclosed work stations such as hoodsFan speed is typically controlled via a step-wise or rheostat motor adjustmentDesired cleanliness levels determine the filter used: HEPA filters remove particles 0.3 um or larger at 99.99% efficiency, while ULPA filters remove particles 0.12 um or larger at 99.999% efficiency FFUs are engineered for laminar air flow, as is required in critical environments. Controlled air flowing in a uniform direction and speed (carrying microparticles) is cleaner than turbulent air that flows in multiple directions or at inconsistent speeds. Eddies created by turbulent air cause contaminating microparticles to settle on clean surfaces.

Uses
4' x 2' or 2' x 2' FFUS are designed to be placed in ceiling grid bays with similar dimensions. Ceiling grids with standard size bays that match FFU dimensions are used to construct cleanrooms. Depending on the cleanliness requirements of the controlled space, more fan filter units can be added to the grid in order to meet ISO standards for airflow velocity and air changes per hour. FFUs can be used in place of a more conventional recirculating air unit such as a ducted or plenum air system. As FFUs require space above the ceiling grid (13" for the FFU module plus another 1–2 feet of "empty" air-filled space), plenums are commonly used for clean rooms with height restrictions; they are the only air systems that work in layouts with smaller internal floor dimensions Additionally, when less than 20 filters are installed in a room, a fan- powered HEPA, FFU is generally considered to be less expensive than a more conventional ducted supply system. When a microenvironment of clean air is required, FFUs can be used to construct enclosed work spaces, or laminar flow cabinets. Applying the same principle as the larger cleanroom grid, FFUs can be placed directly in a free- standing grid above the space that requires clean air. In fact, this approach is also used for silicon wafer etching in the semiconductor industry.
FFUs can be used in place of a more conventional recirculating air unit such as a ducted or plenum air system. FFUs are often used because of height restrictions in the space; they are the only systems that work in setups with smaller internal floor dimensions. Additionally when less than 20 filters are involved, a fan powered HEPA, FFU design is generally considered to be less expensive than a more conventional ducted supply system.

 

Also called clean air tent, these units serves the purpose of relatively a smaller clean room and are available in a ready to assemble configurations. These units can be moved from place to place & finds extensive applications in the areas of automatic filling stations & packing sections of a pharmaceutical industry, assembling sections in the electronic industries, post operative patient care in hospitals and many other places here the product safety and processing, demands a high level of cleanliness around and where the process activity does not emit any level of contaminants into the local atmosphere.





Clean air tents are generally used within a CLASS 10000 clean rooms, in which a specific area where the manufacturing & processing activity is taking place. The entire ceiling is provided with HEPA filters and at least 600 air change per hour is maintained to provide an absolutely clean & CLASS 100 condition inside within minutes after the system is switched on. This type of clean air tents are fabricated in various sizes to accommodate the requirement of the site conditions.The complete structure is made of heavy duty ERW square tabular sections. The strong castors with brake, provided at the bottom enables the total unit to move from place to place. These types of work stations are useful for small volume filling of the vials and in convey or type filling sealing machines and in bottling & sealing of IV fluids etc., in the pharmaceutical industries and in the manufacturing of medical gloves & instruments etc.

Pass through box is designed to minimize traffic and contamination entry into the clean room. Enables parts, tools and other work items to be passed to and from the room.

Unit acts as an air lock device preventing ambient air from entering, or clean air from exiting the clean room.


Standard features includes

  • Mechanical interlocking for the doors
  • Swing type doors with view panels
  • Door open indicator,
  • Optional UV lamp
  • Fluorescent tube light etc.
  • Available in Static & Dynamic versions
  • Available in Different sizes to suit customer requirement
  • Available in complete SS or MS with PU painted construction

work station also called Clean Air tent, these units serves the purpose of relatively a smaller clean room and are available in a ready to assemble configurations. These units van be moved from place to place & finds extensive applications in the areas of automatic filling stations & packing sections of a pharmaceutical industry.

The pre-fabricated Vertical Flow Laminar Air Modules are available in different sizes and in different materials of construction to suit wide range of industrial applications which demands very hygienic and clean environment for any specific process activity Provides CLASS 100 clean air flow for any specific applications such as for production machinery, filling line, packing, sealing in pharmaceutical industry, micro-electronics, food processing, space application etc

Air tents, are using at hospitals and operation theatres mostly used in kidney transplantation, Orthopeadics operations.


Provided with or without strip / plain curtains - made of clear PVC flexible screen
  • Available in wide range of sizes to suit any application
  • Available in self standing or ceiling suspended types
  • Available in SS or MS with PU painted constructions

Worktable made of polished stainless steel or melamine laminated ply door made od clear acrylic and provided with see- through window


UV lamp 1 no, 30 watt
Fluorscent tube 1 no, 20 watt
Gas cock 1no
Front door clear acrylic - double folded type